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Cast Iron Gear Pump

EAGLE CI Series Cast Iron Gear Pump
EAGLE CI Series Cast Iron Gear Pump
CI Gear Pump

Cast Iron Gear Pump

Eagle Rotary Gear Pump is being widely used in the chemical plants and at all the other places where the viscous and semi-liquids are utilized. The pump is in high demand because of its tough and seamless finishing, good suction quality and deliberation capacity. The superior quality Rotary Gear Pump is available in the market with unique features and special design features at very competitive price.

These Pumps are Useful for Pumping and Transferring and loading-unloading of all kinds of Viscous Liquids, Oil, and many Petro chemical liquids.

Ductile Iron

Heavy-Duty Construction

High Pressure

Up to 25 bar

Cost-Effective

Economical Solution

Introduction

The Eagle Pumps Cast Iron Gear Pump is a rugged, reliable positive displacement pump engineered for demanding industrial applications. Constructed from high-grade ductile iron with precision-machined components, these pumps deliver consistent performance in petroleum processing, chemical manufacturing, industrial lubrication, and heavy-duty fluid transfer operations. The robust cast iron construction provides exceptional strength, wear resistance, and thermal stability while offering superior value compared to stainless steel alternatives. With hardened steel gears, heavy-duty bearings, and proven seal technology, the CI Series gear pump is built to withstand harsh operating conditions and deliver years of trouble-free service. The pump's positive displacement design ensures accurate, repeatable flow rates across a wide viscosity range, making it ideal for metering, batching, circulation, and transfer applications in industrial environments.

Applications

The Cast Iron Gear Pump excels in transferring petroleum products, lubricating oils, hydraulic fluids, fuel oils, crude oil, heavy fuel, resins, polymers, asphalt, bitumen, adhesives, paint, varnish, printing inks, cutting oils, gear oils, grease, wax, paraffin, and other industrial fluids. The pump's robust construction handles high pressures and elevated temperatures common in industrial processes, while its positive displacement action ensures consistent flow regardless of viscosity variations or system back-pressure. The gentle pumping action minimizes product shear and heat generation, preserving fluid characteristics in temperature-sensitive applications. The CI Series Gear Pump handles viscosities from 1 cP to 1,000,000 cP, flow rates up to 100 m³/h, and pressures up to 25 bar, with special high-pressure models available for demanding applications.

Benefits

Standard Design

The pump body, front and rear covers are manufactured from high-grade ductile iron (GGG-40 or ASTM A536 Grade 65-45-12), providing exceptional strength-to-weight ratio and impact resistance. Internal components are precision-machined and hand-fitted to maintain tight clearances (typically 0.002-0.005 inches) for maximum volumetric efficiency. The gears are manufactured from hardened alloy steel (case-hardened to 58-62 HRC) with precision-ground tooth profiles to minimize wear, noise, and pulsation while maximizing service life.

The standard Eagle CI Gear Pump features external gear design with both gears driven by synchronized timing gears housed in a separate, oil-lubricated gearbox. This design eliminates metal-to-metal contact between pumping gears, extending gear life and reducing maintenance. The timing gearbox is typically cast iron or aluminum with sealed ball bearings and ISO VG 220 lubricating oil. Heavy-duty shaft seals prevent oil contamination of the pumped fluid.

Standard shaft sealing includes packing gland (braided graphite or PTFE) with lantern ring for flush/quench. Optional mechanical seals (single or double) are available for applications requiring zero-leakage performance. All seal configurations accommodate thermal expansion and provide long service life in demanding conditions.

The Eagle CI Gear Pumps are supplied as bare shaft pumps or as complete pump sets mounted on fabricated steel baseplates with motor, coupling, guard, relief valve, suction strainer, pressure gauge, and piping accessories for turnkey installation.


Working Principle

The cast iron gear pump operates as a positive displacement pump utilizing two precision-machined external gears rotating in opposite directions within a close-fitting iron housing. As the drive shaft rotates the drive gear, synchronized timing gears ensure the driven gear rotates in perfect mesh without contact. Fluid enters the pump through the suction port and fills the spaces between gear teeth and the pump casing. The rotating gears carry this fluid around the periphery from the suction side to the discharge side. As the gear teeth mesh at the center, they displace the fluid, forcing it out through the discharge port under pressure. The tight clearances between gears, housing, and side plates minimize internal slip, resulting in volumetric efficiencies of 90-98%. The positive displacement action provides linear flow characteristics—flow rate is directly proportional to pump speed regardless of discharge pressure or fluid viscosity, making gear pumps ideal for precise metering and batching operations. A pressure relief valve is typically installed to protect the pump from overpressure conditions.


Why Choose Cast Iron Construction?

Advantages of Cast Iron for Industrial Pumping Applications

Cast iron has been the material of choice for industrial gear pumps for over a century, offering a unique combination of mechanical properties, manufacturability, and cost-effectiveness that make it ideal for high-volume industrial fluid transfer applications. While stainless steel is required for food, pharmaceutical, and highly corrosive applications, cast iron provides superior value for the majority of industrial pumping needs.

Cost-Effectiveness

Cast iron pumps cost 30-50% less than equivalent stainless steel models, providing significant capital savings for large installations or multiple pump systems. Lower material and manufacturing costs make cast iron the economical choice for petroleum, chemical, and industrial applications.

Superior Strength & Rigidity

Ductile iron provides exceptional tensile strength (minimum 60,000 psi) and superior rigidity, enabling higher pressure ratings (up to 25 bar) and better resistance to thermal shock and mechanical stress compared to many materials.

Thermal Stability

Cast iron's excellent thermal conductivity and low thermal expansion coefficient provide superior dimensional stability at elevated temperatures (up to 250°C), maintaining tight clearances and volumetric efficiency in hot oil and asphalt applications.

Excellent Machinability

Cast iron's superior machinability allows precision manufacturing of complex geometries and tight tolerances, ensuring optimal pump performance. Easier machining also reduces lead times for custom configurations and spare parts.

Wear Resistance

The graphite structure in ductile iron provides natural lubricity and wear resistance, extending service life in abrasive applications. Cast iron's hardness (typically 150-220 BHN) resists scoring and galling better than softer materials.

Proven Reliability

Cast iron gear pumps have a proven track record spanning decades in industrial service. Their robust construction and simple design deliver reliable performance with minimal maintenance in petroleum refineries, chemical plants, and industrial facilities worldwide.


Technical Data

Standard Specification

Pump Body Material Ductile Iron GGG-40
Gear Material Hardened Alloy Steel (58-62 HRC)
Shaft Material Carbon Steel / Alloy Steel
Gearbox Material Cast Iron / Aluminum
Internal Surface Precision Machined
Baseplate Fabricated Steel
Gear Type External Spur or Helical
Standard Seal Type Packing Gland
Bearing Type Ball / Roller Bearings
Bearing Lubrication Oil Bath (ISO VG 220)

Shaft Sealing Options

Standard packing gland seals with options for mechanical seals and special configurations. Relief valve recommended for all installations.

  • Packing gland: Braided graphite or PTFE with lantern ring
  • Flush pressure (packing): 0.5-2 bar over product pressure
  • Single mechanical seal: Optional, various face materials
  • Double mechanical seal: For hazardous or volatile fluids
  • Seal flush: Water, oil, or compatible fluid
Temperature & Pressure Ratings

Max operating temperature: 250°C (standard)

Max pressure (continuous): 16 bar

Max pressure (intermittent): 25 bar

Viscosity range: 1 to 1,000,000 cP

Warranty

1-year warranty covering manufacturing defects. Extended warranties available for critical applications.


Flows / Pressures / Connections (CI Series)

# Pump Model Displacement (L/rev) Flow Rate (L/min) Inlet/Outlet Size Max Pressure (bar) Max Speed (rpm) Power (kW)
1 CIG-10 0.40 6-40 1" 16 1450 1.1-2.2
2 CIG-18 0.72 10-72 1.5" 16 1450 2.2-3.0
3 CIG-29 1.10 15-110 1.5" 16 1450 3.0-4.0
4 CIG-38 1.45 20-145 2" 20 1450 4.0-5.5
5 CIG-58 2.20 30-220 2" 20 1450 5.5-7.5
6 CIG-83 3.15 45-315 2.5" 20 1450 7.5-11
7 CIG-125 4.75 70-475 3" 25 1450 11-15
8 CIG-200 7.60 115-760 4" 25 1450 15-22
9 CIG-300 11.50 170-1150 5" 25 1450 22-30
10 CIG-500 19.00 280-1900 6" 20 1450 30-45

Performance Characteristics

Model No Volumetric Efficiency (%) NPSH Required (m) Max Suction Lift (m) Recommended Viscosity (cP) Max Temperature (°C)
CIG-10 88-93 0.5 5 50-150,000 250
CIG-18 90-94 0.5 5 50-200,000 250
CIG-29 90-95 0.5 6 50-300,000 250
CIG-38 91-95 1.0 6 100-400,000 250
CIG-58 92-96 1.0 6 100-500,000 250
CIG-83 92-96 1.0 7 200-750,000 250
CIG-125 93-97 1.5 7 200-1,000,000 250
CIG-200 93-97 1.5 7 500-1,000,000 250
CIG-300 94-97 2.0 8 500-1,000,000 250
CIG-500 94-98 2.0 8 1,000-1,000,000 250

Connection Options

  • NPT threaded connections (standard for industrial)
  • BSPT (British Standard Pipe Thread)
  • Flanged connections - ANSI 150#, 300#
  • DIN flanges (PN10, PN16, PN25)
  • Victaulic grooved couplings
  • Custom flange drilling upon request

Note: Flanged connections recommended for high-pressure applications and large sizes.

Gear Types Available

  • Spur Gear: Standard, economical, suitable for most applications
  • Helical Gear: Quieter operation, smoother flow, reduced pulsation
  • Herringbone Gear: Highest efficiency, minimal noise, axial load balanced

Seal & Packing Materials

Standard configuration: Braided graphite packing with PTFE/Buna-N seals. Alternative materials for specific fluids:

  • Braided graphite - High temperature, universal
  • PTFE (Teflon) - Chemical resistance
  • Carbon fiber - High pressure, abrasive service
  • Buna-N (NBR) - Petroleum oils, hydraulic fluids
  • Viton (FKM) - High temperature, chemical resistance
  • EPDM - Water, steam, mild chemicals

Optional Features & Accessories

  • Relief valve (spring-loaded or pilot-operated)
  • Jacketed pump housing for heating/cooling
  • Variable speed drive (VFD) for flow control
  • Strainer or filter on suction line
  • Pressure gauge (inlet and outlet)
  • Temperature gauge or RTD sensor
  • Explosion-proof motor (ATEX, IECEx, NEC)
  • Pulsation dampener

Industries Served

  • Petroleum Refining
  • Chemical Processing
  • Petrochemical Plants
  • Lubrication Systems
  • Paint & Coatings
  • Adhesive Manufacturing
  • Polymer Processing
  • Resin Production
  • Asphalt & Bitumen
  • Fuel Oil Distribution
  • Marine & Offshore
  • Power Generation
  • Printing & Inks
  • Metalworking Fluids
  • Hydraulic Systems
  • Industrial Machinery

Typical Fluids Handled

Petroleum Products
  • Crude oil & refined petroleum
  • Diesel & fuel oil
  • Lubricating oils (SAE grades)
  • Hydraulic oils (ISO VG)
  • Gear oils & transmission fluids
  • Heavy fuel oil & bunker fuel
  • Cutting & machining oils
  • Compressor oils
Industrial Chemicals
  • Resins & polymers
  • Adhesives & sealants
  • Paint, varnish, lacquer
  • Printing inks
  • Surfactants & detergents
  • Solvents (mineral spirits)
  • Glycols & glycerin
  • Industrial waxes
Heavy Industrial
  • Asphalt & bitumen
  • Coal tar & pitch
  • Molten sulfur
  • Paraffin & wax
  • Grease & lubricants
  • Roofing compounds
  • Bunker C fuel
  • Road oils
Installation Best Practices
  • ALWAYS install relief valve - Set at 25-50 psi above normal operating pressure
  • Size suction piping 1-2 sizes larger than pump inlet to minimize friction losses
  • Keep suction line short and direct with minimum bends and fittings
  • Install suction strainer (80-100 mesh) to protect gears from foreign particles
  • Ensure proper motor/pump shaft alignment (within 0.002" TIR)
  • Mount pump on rigid foundation to minimize vibration
  • Provide adequate ventilation for gearbox cooling
  • Pre-fill pump housing with product before starting (if possible)
  • Never run pump dry - install low-level cutoff switch on supply tank
  • Use flexible hose or expansion joints to isolate vibration
Maintenance Schedule
  • Daily: Check for leaks, unusual noise, vibration, and bearing temperature
  • Weekly: Verify gearbox oil level, check packing adjustment, inspect coupling
  • Monthly: Tighten foundation bolts, check motor current draw, test relief valve
  • Quarterly: Change gearbox oil (first change at 500 hours, then every 2,000 hours)
  • Annually: Inspect gear tooth wear, replace packing, check bearing condition
  • 2-3 Years: Replace mechanical seals (if equipped), replace bearings
  • Keep spare parts on hand: packing sets, gaskets, bearings, mechanical seals
  • Maintain pump performance log to track flow, pressure, power consumption

Common Troubleshooting

Problem Possible Causes Solutions
Pump won't prime Air leak in suction line, suction lift too high, speed too low, worn gears Check all connections, reduce suction lift, increase speed, inspect internal clearances
Low flow rate Excessive internal wear, clogged strainer, speed too low, viscosity too high Rebuild pump, clean strainer, increase speed, heat product or use larger pump
Excessive noise Cavitation, worn bearings, misalignment, gear wear, relief valve chattering Improve suction conditions, replace bearings, re-align, inspect gears, adjust relief valve
High power consumption Viscosity higher than expected, excessive pressure, misalignment, bearing failure Verify product viscosity, check system pressure, align properly, replace bearings
Seal/packing leakage Worn packing, incorrect adjustment, shaft wear, excessive pressure Replace packing, adjust gland, resurface shaft, reduce pressure, upgrade to mechanical seal

Why Choose Eagle CI Gear Pumps?

Industrial Proven

Decades of reliable service in petroleum refineries, chemical plants, and heavy industrial facilities worldwide. Proven design that delivers day after day.

Economic Value

30-50% lower capital cost than stainless steel with excellent ROI. Reduced spare parts costs and wide parts availability keep operating expenses low.

Easy Maintenance

Simple, robust design with easily replaceable wear parts. Serviceable in the field with common tools. Comprehensive spare parts support worldwide.